Kawasaki KZ400, KZ/Z440, EN450 and EN500 Motorcycle (1974-1995) Service Repair M

Description

Kawasaki KX400, KZ440, Z440, EN450 & EN500 Manual.
Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.
What's covered:
This Kawasaki Motorcycle Manual is 392 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / Parts replacement / Basic hand tools / Test equipment / Mechanicâ??s tips / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Engine starting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Charging system / Starting system / Electrical problems / Ignition system / Breaker point ignition troubleshooting / Breakerless ignition troubleshooting / Excessive vibration / Front suspension and steering / Brake problems / Carburetor troubleshooting
CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Maintenance intervals / Tires / Battery / Periodic lubrication / Engine oil and filter / Fork oil change / Periodic maintenance / Drive chain inspection and adjustment / Final drive belt inspection and adjustment / Clutch adjustment / Throttle adjustment / Front fork air adjustment / Coolant change / Tune-up / Air filter element / Cam chain tension / Valve clearance adjustment / Compression test / Spark plugs / Breaker point ignition / Contact point inspection / Contact point gap / Ignition timing / Electronic ignition / Carburetor / idle aped / Carburetor synchronization / Specifications
CHAPTER FOUR / ENGINE KZ400 AND KZ440
Engine / Cylinder head and cylinder head cover / Automatic cam chain tensioner / Valves and valve components / Cylinder / Pistons and piston rings / Oil pump / Oil pressure relief valve / Alternator and starter / Engine sprocket cover / Engine sprocket or pulley / Crankcase / Kickstarter / Balancer / Crankshaft and connecting rods / Specifications
CHAPTER FIVE / ENGINE 1985-ON
Engine removal installation / Cylinder head and camshafts / Rocker arm assemblies / Cam chain tensioner / Valves and valve components / Cylinder / Pistons and piston rings / Oil pump / Oil pressure relief valve / Oil level switch / Neutral switch / Alternator / starter drive mechanism and starter / Crankcase / Crankshaft and connecting rods / Balancer shaft / Specifications
CHAPTER SIX / CLUTCH AND PRIMARY CHAIN
Clutch and primary chain / Specifications
CHAPTER SEVEN / TRANSMISSION
Shift mechanism / 5-speed transmission / 6-speed transmission / Specifications
CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMS
Carburetor / Carburetor adjustment / Emission control / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Charging system / Breaker point ignition / Transistorized ignition / Transistorized ignition / Electric starter / Lighting system / Switches / Horn / Fuses / Specifications
CHAPTER TEN / COOLING SYSTEM
Cooling system inspection / Radiator and fan / Thermostat / Water pump / Hoses / Thermostatic fan switch and water temperature sensor / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balance / Tire changing / Tire repairs / Steering head / Front fork / Specifications
CHAPTER TWELVE / REAR SUSPENSION
Rear wheel / Rear hub / Rear wheel coupling / Drive chain / Wheel balancing / Tire changing / Drive belt and pulleys / Rear swing arm / Shock absorbers / Specifications
CHAPTER THIRTEEN / BRAKES
Front disc brakes / Front brake pad / Front caliper / Master cylinder / Front brake hose / Front brake disc / Drum brakes / Bleeding the system / Specifications
SUPPLEMENT / EN500 SERVICE INFORMATION Models covered:
KZ400A, S (U.S.) (1974-1978) KZ400B (U.S.) (1978-1980) KZ400B (Canada) (1978-1980) KZ400B (Europe) (1978-1980) KZ400C (U.S.) (1978) KZ400G (U.S.) (1980-1981) KZ400G (Canada) (1980-1981) KZ400G (Europe ) (1980-1981) KZ400H (U.S.) (1979-1981) KZ400H (Canada) (1979-1981) KZ400H (Europe) (1979-1981) KZ400A, D (U.S.) (1980-1983) KZ400A, D (Canada) (1980-1983) KZ440B (U.S.) (1980-1981) KZ440B (Canada) (1980-1981) KZ440C (Canada) (1981) KZ440G (U.S.) (1982-1983) KZ440G (Canada) (1982-1983) KZ440H (Europe) (1982-1983) Z440A, C, D (Europe) (1980-1983) EN450A (1985-1990) EN500A (1990-1995) Clymer Manuals Kawasaki EN450A Manual Clymer Manuals Kawasaki EN500A Manual Clymer Manuals Kawasaki KZ400A Manual Clymer Manuals Kawasaki KZ400D Manual Clymer Manuals Kawasaki KZ400A Manual Clymer Manuals Kawasaki KZ400S Manual Clymer Manuals Kawasaki KZ400B Manual Clymer Manuals Kawasaki KZ400C Manual Clymer Manuals Kawasaki KZ400G Manual Clymer Manuals Kawasaki KZ400H Manual Clymer Manuals Kawasaki KZ440B Manual Clymer Manuals Kawasaki KZ440C Manual Clymer Manuals Kawasaki KZ440G Manual Clymer Manuals Kawasaki KZ440H Manual Clymer Manuals Kawasaki Z440A Manual Clymer Manuals Kawasaki Z440C Manual Clymer Manuals Kawasaki Z440D Manual